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Fluke FEV500 Fast DC Charging Station Analyser (CCS2)

Fluke
SKU: FLUKEFEV500
  • Combines all essential Fast DC performance, interoperability, and safety tests into one portable device
  • Supports CCS2 connectivity and complies with ISO 15118 and DIN SPEC 70121 communication standards
  • Premium Care and TruTest™ software are optional add-ons
More Info
Typically ships in 7-10 working days

Fluke FEV500 Fast DC Charging Station Analyser (CCS2)

The Fluke FEV500 Fast DC Charging Station Analyser CCS2 is designed to streamline the testing, validation and documentation of fast DC EV charging stations. It brings essential performance and safety checks together in one portable device, removing the need for multiple instruments and reducing time spent on site. By simplifying the evaluation process and eliminating extra test gear, it helps ensure EVSE (Electric Vehicle Supply Equipment) remains safe and fully operational.

Everything is controlled through an intuitive interface, making it suitable for both experienced engineers and those newer to EVSE testing. In compliance with ISO 15118 and DIN SPEC 70121 standards, the FEV500 supports modern EV communication protocols and works with most major charging station manufacturers.

Testing no longer depends on having a vehicle on-site, as the FEV500 is capable of simulating real EV charging sessions up to 2 kW. This allows full validation of charging stations anytime and anywhere while improving flexibility, especially in remote locations or during scheduled maintenance, while enabling repeatable and controlled diagnostics. Technicians can replicate charging scenarios, verify communication protocols, and troubleshoot faults with precision. By removing reliance on external vehicles or load banks, workflows become faster, more consistent, and easier to manage.

The FEV500 is efficient with its guided sequences that guide users step-by-step through each protocol, ensuring consistent results and reducing the likelihood of user error regardless of experience level. The Autotest function automates pre-configured routines, delivering clear pass/fail outcomes without manual intervention. Multiple instruments – EV, protocol analyser, low-ohm meter and oscilloscope – are effectively consolidated into one device, making tests such as continuity, insulation resistance, IMD checks, and residual voltage measurements to be carried out directly through the EVSE connector without reconfiguring test leads or switching tools.

Built for demanding environments, the FEV500 features a durable build with integrated wheels and a handle for easy transport. It is fully battery-powered, with a removable battery that also supports easier transport, including airline travel. The device also harvests energy during EVSE load testing to extend battery life, ensuring longer operation in the field. This makes it a practical choice for engineers working across multiple locations or large installations.

To remove the delays and errors caused by manual data entry, the FEV500 automatically captures and stores test results. Data can then be transferred via USB-C for further analysis and reporting, ensuring accurate and traceable records every time. Seamless integration with Fluke TruTest™ software allows technicians to generate professional reports, manage assets, and maintain compliance documentation with minimal effort.

Advanced Data Management with TruTest™ Software

Fluke TruTest™ software is designed to simplify how you handle test data. The results are imported directly from the FEV500 analyser, where they can be organised, reviewed, and edited as needed. The platform supports the creation of professional, printable certificates and fully customised reports, including your company branding and signatures.

Pre-defined test codes help standardise data collection, while custom test structures can be created to suit specific workflows. A live dashboard provides instant visibility of measurements and client data, improving decision-making in real time. Regular software updates ensure continued compatibility and performance, helping you stay current with evolving standards.

Protect Your Investment with Premium Care

For added peace of mind, the Fluke Premium Care plan extends protection beyond the standard warranty. It is available in one-year and three-year options and is designed to minimise downtime and unexpected costs.

Coverage includes repair of manufacturing defects as well as accidental damage, ensuring your equipment remains reliable and accurate. Accessories such as batteries, probes, and cables can also be replaced if deemed defective. Annual calibration or performance checks keep your analyser within specification, while expedited repair, calibration, and shipping services reduce turnaround times. Priority technical support provides quick assistance when you need it most, helping you stay productive in the field.

Please note: Premium Care and TruTest™ software are optional add-ons. Select these options before checkout to ensure full functionality and coverage.

Part number: 6008411

Key Features

  • Combines all essential Fast DC performance, interoperability, and safety tests into one portable device
  • Simulates real EV charging up to 2 kW with no external vehicle or load bank required
  • Provides guided test sequences and an Autotest function for consistent, step‑by‑step workflows
  • Uses an intuitive touchscreen interface suitable for all experience levels
  • Supports CCS connectivity and complies with ISO 15118 and DIN SPEC 70121 communication standards
  • Integrates multiple tools, EV simulator, protocol analyser, low‑ohm meter, and oscilloscope, into one unit
  • Allows continuity, insulation resistance, IMD, and residual voltage tests directly through the EVSE connector
  • Rugged field‑ready design with wheels and a handle for easy transport
  • Fully battery‑powered with a removable battery suitable for air travel
  • Harvests energy during load tests to extend battery runtime in the field
  • Automatically captures and stores test data for reliable documentation
  • Transfers data via USB‑C and integrates seamlessly with Fluke TruTest™ software for reporting
  • Supports asset management with automatic tracking of EVSE and connection point IDs
  • Provides professional report generation and custom workflows through TruTest™ software
  • Optional Premium Care extends coverage with accidental damage protection, accessory replacement, calibration, and expedited support
Specification

General Specifications

  • Display: 7-inch capacitive touchscreen (1024 x 600) Brightness up to 1,700 cd/m² (auto-adjusted)
  • Keys: Power on/off, Backlight, Stop Test
  • LED Indicators:
    Green: Power on
    Red: Low battery
    Blue: Charging
    Amber: Fan active when device is off
  • USB-C Ports: USB-C power delivery charging, Flash drive TruTestTM connection, Calibration
  • GNSS: Global navigation satellite receiver with internal antenna for time synchronization
  • Dimensions: 650 × 508 × 300 mm (25.6 × 20 × 11.8 in)
  • Weight: 26 kg (57.3 lb)
  • Battery Type: Li-ion RRC2040-2 (customer replaceable)
  • Battery Capacity: 10.8 V, 6.8 Ah, 73.44 Wh
  • Battery Runtime: 10 hours (recharges during test)
  • Charging Time: 3 hours (with 65W USB-C PD)
  • Battery Backup Time Before Recharging Required: 6 months
  • Fuse: 11 A (not customer replaceable)
  • Warranty: 2 years

Environmental Specifications

  • Operating Temperature -20 °C to 50 °C (-4 °F to 122 °F)
  • Storage Temperature:
  • -20 °C to 60 °C (-4 °F to 140 °F)
    0 °C to 30 °C (32 °F to 86 °F) recommended
  • Operating Humidity:
  • IEC 60721-3-3: 3K6
    -25 °C to 30 °C (-13 °F to 86 °F): ≤100 %
    40 °C (104 °F): 55 %
    50 °C (122 °F): 35 %
  • Operating Altitude: 3000 m
  • Storage Altitude 12000 m
  • Vibration IEC 60721-3-3 / 3M2
  • Ingress Protection IEC 60529
  • Ingress Protection, Lid Closed IP54
  • Safety IEC 61010-1: Pollution Degree 2
  • Charging Temp (Battery) 0 °C to 45 °C (32 °F to 113 °F)

Electrical specifications

  • Voltage: Range 1,000 V | Resolution: 0.1 V | Accuracy +/- (0.2% + 4 digits)
  • Current: Range: 10 A | Resolution: 0.01 A | Accuracy: +/- (0.5% + 5 digits)
  • Power: Range: typ. 2 kW: Resolution: 1 W typ. | Accuracy ± (0.7% rdg + 2 digit)

IMD Test

  • No Trip Test: Range: 250 kΩ, asymmetric insulation resistance DC+ to PE
  • Trip Test: Range: 95 kΩ (max. EVSE Voltage; >500 V dc); 45 kΩ (max. EVSE Voltage; ≤500 V dc), asymmetric; insulation resistance DC- to PE
  • Time per test: Range: <15s
  • Standard: IEC 61557-8 / IEC 61557-18

Continuity (RLO) Test Lead to PE (CCS)

  • Test current max 10 A: Range: 2 Ω | Resolution: 0.1 mΩ | Accuracy:  ≤20 mΩ: ±(8% + 8 mΩ); ≤200 mΩ: ±(4% + 10 mΩ); >200 mΩ: ±(4% + 40 mΩ)
  • Standard: IEC 61557-4

Insulation Resistance DC+ to PE and DC- to PE

  • Test Voltage:  + / -
  • 500 V: Range: 10 kΩ to 20 MΩ | Resolution: 0.01 MΩ | Accuracy: ± (5 % rdg + 2 digit)
  • 1000 V: Range: 10 kΩ to 20 MΩ | Resolution: 0.01 MΩ | Accuracy: ± (5 % rdg + 2 digit)
  • Max Short Circuit Current: Range: 2 mA
  • Standard IEC 61557-2

CP Test (CCS 1, CCS2)

  • Simulation of States: Range: A, B, C, D, E
  • CP High, CP Low: Range 15 V .. +15 V: Resolution: 0.01 V | Accuracy: ± (0.4 % rdg + 2 digit)
  • Frequency Measurement: Range: DC 900 Hz to 1100 Hz | Resolution: 1 Hz | Accuracy: 0.1% or 1 digit
  • Duty Cycle: Range: 2 … 98 | Resolution: % 0.10% | Accuracy: ±5 digit
  • PP Resistor: Range: 50.0 .. 499.9 Ω; 500 to 5000 Ω | Resolution: 0.1 Ω; 1 Ω | Accuracy: ±0.5 %
  • Digital Protocol: Range: DIN 70121, ISO 15118
  • SLAC: Range: 0 dB to 20 dB | Resolution:1 dB